Protecting exposed plywood edges

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jbo_c
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Protecting exposed plywood edges

Post by jbo_c »

Working on the roof of my boat and wondering how to best protect the plywood edges of the roofline. Just a few coats of epoxy, then paint? Or should I wrap with a light layer of glass too. It’s only 3/4”, so that’s a little tight for wrapping, but 4oz cloth should do it. Maybe I’m over-obsessing.

Opinions? Best practices?

Thanks.

Jbo
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Last edited by jbo_c on Mon Nov 11, 2024 12:06 pm, edited 1 time in total.

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Jaysen
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Re: Protecting exposed plywood edges

Post by Jaysen »

If you didn’t glass the top, it will be had to glass just the edge and make it smooth without a tone of fairing… which is my go to.

Run some cello/tape on the bottom to make a dam. Brush some neat epoxy, pack a pile of fairing compound on the edge. Pull the tape and sand.

It’s a bit of work but if you mix your own you can tweak the compound to be hard or soft depending on the edge. Also allows you to cover a lot of defects in the edge. Just be careful not to over sand and expose wood.
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jbo_c
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Re: Protecting exposed plywood edges

Post by jbo_c »

The top does have a layer of 4oz fabric(to, hopefully, prevent checking). My hesitation on wrapping with glass is just what you mention - I can see myself glassing only to then sand through while filling/fairing. So easy to do on a thin edge . . .

Jbo

jbo_c
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Re: Protecting exposed plywood edges

Post by jbo_c »

Oh, and this is actual marine ply, meranti and okume if that matters.

Jbo

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Jaysen
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Re: Protecting exposed plywood edges

Post by Jaysen »

This won’t help you but…

I have discovered that it is easier to start with the edges. Put a good round over on the edge, strip of tape/fabric, then the flat. Lets you sand the edge tape but then cover the sanded section again. If you think about it, it makes sense.

Good luck.
My already completed 'Lil Bit'. A Martens Goosen V12 set up to sail me to the fishing holes.
Currently working on making a Helms 24 our coastal cruiser.
My someday CK17
“Mark Twain/Samuel Clemens” wrote:Eat a live frog first thing in the morning and nothing worse will happen to you the rest of the day.
Jaysen wrote: Mon Apr 29, 2019 3:44 pm I tried to say something but God thought I was wrong and filled my mouth with saltwater. I kept my pie hole shut after that.

jbo_c
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Re: Protecting exposed plywood edges

Post by jbo_c »

Makes sense. I’ll do that on the other section of roof I have to do.

Thanks.

Jbo

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